Auto Electrical Faults

Industrial gearboxes are built to provide consistent and long-term service in the pertinent equipment. However, the exact performance and longevity will strongly depend on the care and general upkeep practices upheld in the commercial operation. Therefore, consider using these outlined inspection and maintenance guidelines to prolong the lifespan and improve the function of your gearboxes.

Operating Conditions

You should evaluate the working conditions of your gearbox regularly. In general, gearboxes are not homogenous in their design or operating capacity. For this reason, each of these components has specific ratings which are imposed for optimal functionality. If these ratings are exceeded, the gearbox will experience undue stress and fail prematurely. For the best results, you should check the manufacturer's recommendations with regard to the mechanical and thermal conditions. Also, you should make certain that the normal environment is within the stated limits. Where necessary, adjust the working conditions or replace the gear box for better performance. 

Shaft Seal Inspection and Replacement

The input and output gearbox shafts are prone to oil leaks, so you should examine the area regularly. This will allow you to identify malfunctions early and perform repairs. Typically, the presence of oil leaks around the shaft of your industrial gearbox indicates the failure of the installed seals. Often, this problem is followed by the loss of lubrication for the critical internal components. In addition, the broken seal allows the ingress of harmful contaminants such as water, dust, and general debris. Therefore, you should perform immediate replacement of the seals to prevent leakage and protect the internal mechanisms.

Good Housekeeping

Industrial gearboxes are exposed to a lot of dirt because the machines in which they are installed are normally used in harsh surroundings. The accumulation of grime and dust on the component is almost unavoidable. This build-up can easily translate into contamination of the internal gearbox elements. Moreover, the layers of dirt can act as insulation and increase the operating temperature. This will cause stress and deterioration of the gearbox. You should perform housekeeping tasks such as dusting and cleaning the component for ideal long-term performance.

There are other numerous care and upkeep tasks which are necessary for the optimal function of a gear box. These practices include lubrication, vibration analysis and gear wear assessment. If you need further advice on the proper maintenance of the gearbox or replacement and repair services of your industrial gearbox, you should consult an expert technician for assistance.